Key Features

• Automatic Operation: Sensors and controls allow for continuous operation with minimal manual input.
• Compact Design: Takes up less space, making it suitable for facilities with limited room.
• Low Maintenance: Minimal moving parts reduce wear and maintenance requirements

Advantages

• Volume Reduction: Significantly decreases sludge volume, reducing transportation and disposal costs.
• Environmental Compliance: Improves sludge handling by environmental regulations.
• Continuous Operation: Operates efficiently without frequent shutdowns for cleaning or adjustments.

Application

• Industrial ETP Plant (Hazardous & Non-Hazardous)
• STP Plant of township
• STP plant of malls & supermarkets
• ETP Plant of food processing units

Process Workflow

1. Feeding:

• On the top of the machine through the inlet door wet sludge can be loaded.

1. Mixing:

• The sludge is introduced into the mixing unit.
• Homogenization ensures even heating and prevents the formation of dry spots or localised overheating.

1. Heating:

• Thermal energy is applied to raise the sludge temperature.
• Heating - indirect (via heat transfer surfaces).

1. Vaporization:

• As the temperature rises, water in the sludge begins to vaporise.
• The system is often maintained under controlled pressure to optimise vaporization efficiency.

1. Moisture Removal:

• Vapors generated are carried away, either naturally (with airflow)
• A vapour treatment unit condenses or scrubs the moisture to minimise environmental impacts.

1. Final Product:

• The dehydrated sludge is discharged as a semi-solid or solid material with significantly reduced water content.